Volume pricing · Dedicated account management · End-to-end project coordination

PlexKey Promotional Marketing Group

Custom Packaging

Turn a shipment into a branded unboxing moment.

Custom Packaging

What this program does

The box is the first thing the recipient sees. Custom printed boxes, mailers, and retail packaging turn a plain shipment into a branded moment — and paired with kitting, gifts arrive assembled, wrapped, and ready to hand over.

Why choose PlexKey

  • Branded packaging that elevates gifts, kits, and product launches.
  • Pairs with kitting so items arrive assembled and presentation-ready.
  • Options across budget mailers to premium rigid presentation boxes.
  • Consistent brand look from the outer box to the insert.

What's included

  • Custom printed mailers, folding cartons, and rigid boxes
  • Branded tissue, inserts, and packing details
  • Kitting and assembly of multi-item packages
  • Design and dieline prep for a clean fit
  • Direct-to-recipient or bulk fulfillment

How custom packaging reaches production

Structure comes before graphics. The package must fit, protect, ship, and assemble correctly before the branded production run.

  1. STEP 1

    Product & ship brief

    We document contents, dimensions, weight, presentation level, transit, and fulfillment.

  2. STEP 2

    Structural options

    Materials, box styles, inserts, closures, and cost drivers are compared.

  3. STEP 3

    Dieline & prototype

    The structure is engineered and a plain or printed prototype confirms fit and assembly.

  4. STEP 4

    Artwork proof

    Brand graphics are applied to the approved dieline and preflighted for production.

  5. STEP 5

    Production sample

    When appropriate, a finished sample confirms color, material, finish, and construction.

  6. STEP 6

    Manufacturing

    The production run is printed, converted, assembled, and quality-inspected.

  7. STEP 7

    Kit & fulfill

    Packaging is delivered flat or assembled, or we kit and ship the complete experience.

Good to know

More in our full FAQ.

Shop related products

Ready to start a custom packaging project?

Tell us what goes inside, how it ships, and the unboxing experience you want. We’ll recommend the right structure, materials, and production path.

Scope custom packaging