
What this program does
The box is the first thing the recipient sees. Custom printed boxes, mailers, and retail packaging turn a plain shipment into a branded moment — and paired with kitting, gifts arrive assembled, wrapped, and ready to hand over.
Why choose PlexKey
- Branded packaging that elevates gifts, kits, and product launches.
- Pairs with kitting so items arrive assembled and presentation-ready.
- Options across budget mailers to premium rigid presentation boxes.
- Consistent brand look from the outer box to the insert.
What's included
- Custom printed mailers, folding cartons, and rigid boxes
- Branded tissue, inserts, and packing details
- Kitting and assembly of multi-item packages
- Design and dieline prep for a clean fit
- Direct-to-recipient or bulk fulfillment
How custom packaging reaches production
Structure comes before graphics. The package must fit, protect, ship, and assemble correctly before the branded production run.
STEP 1
Product & ship brief
We document contents, dimensions, weight, presentation level, transit, and fulfillment.
STEP 2
Structural options
Materials, box styles, inserts, closures, and cost drivers are compared.
STEP 3
Dieline & prototype
The structure is engineered and a plain or printed prototype confirms fit and assembly.
STEP 4
Artwork proof
Brand graphics are applied to the approved dieline and preflighted for production.
STEP 5
Production sample
When appropriate, a finished sample confirms color, material, finish, and construction.
STEP 6
Manufacturing
The production run is printed, converted, assembled, and quality-inspected.
STEP 7
Kit & fulfill
Packaging is delivered flat or assembled, or we kit and ship the complete experience.
Good to know
More in our full FAQ.
Yes. Kitting is part of the service — items arrive assembled, wrapped, and ready to hand over.
Everything from budget-friendly printed mailers to premium rigid magnetic-close presentation boxes, matched to the gift and budget.
Shop related products
Ready to start a custom packaging project?
Tell us what goes inside, how it ships, and the unboxing experience you want. We’ll recommend the right structure, materials, and production path.
Scope custom packaging